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Wire manufacturing processes and techniques

Galvanized Wire for Fencing: The Complete Expert Guide to Hot-Dip, Gauges & ASTM Standards
Process March 10, 2026

Galvanized Wire for Fencing: The Complete Expert Guide to Hot-Dip, Gauges & ASTM Standards

Last year, a general contractor in Sacramento called us in a panic. He'd installed 2,400 feet of galvanized fencing wire on a $180,000 commercial project - and 14 months later, the entire east-facing ru

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Understanding ASTM Wire Standards: The Complete Guide That Could Save Your Next Project
Process March 7, 2026

Understanding ASTM Wire Standards: The Complete Guide That Could Save Your Next Project

Here's something that keeps quality managers up at night: a single wrong ASTM callout on a purchase order can trigger a $500,000 product recall. I've seen it happen three times in the last decade - an

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Wire for Medical Device Manufacturing: The Precision Guide for Engineers Who Cannot Afford to Get It Wrong
Process March 5, 2026

Wire for Medical Device Manufacturing: The Precision Guide for Engineers Who Cannot Afford to Get It Wrong

"A stent wire that is 0.001 inches out of spec does not just fail a quality audit - it can fail inside a patient. That is not an exaggeration. In medical device manufacturing, the wire you source is l

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What is P.I.E.?
Process March 29, 2022

What is P.I.E.?

P.I.E. stands for Price In Effect. As many of you are finding out, when you go to purchase material you are getting quotes that say PIE.

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End Grinding a Straight Edge
Process January 13, 2022

End Grinding a Straight Edge

This is one of our smaller centerless grinders, a Royal Master that we use for grinding wire from .125" to .030" in diameter. In this particular case we are end grinding and removing 15% of material, ...

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Centerless Grinding for Immediate Need of Out of Stock Material
Process January 12, 2022

Centerless Grinding for Immediate Need of Out of Stock Material

With in-house centerless grinding, Western Steel & Wire can maintain short turnaround times on wire with custom length and diameters.

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Rockwell vs. Tensile Strength
Process January 7, 2022

Rockwell vs. Tensile Strength

We get asked a lot what is the Rockwell for our wire. Material specifications only callout Tensile Strength not Rockwell. Fortunately there are tables that convert the Tensile Strength to Rockwell lik...

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Centerless Grinding for Tight Tolerances or Improved Surface Finish
Process January 5, 2022

Centerless Grinding for Tight Tolerances or Improved Surface Finish

All wire that we supply meets a specific ASTM standard based on the material. Within these specifications, there are callouts for diameter tolerances. These tolerances are specific to the size of the ...

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Straighten and cut setup...
Process December 3, 2021

Straighten and cut setup...

This video shows how we do a setup for one of our straighten and cut (S&C) machines. This particular machine is one of our medium to large machines and can S&C wire from .240" - .150" in diameter, fro...

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Wire tapering with a centerless grinder!
Process December 3, 2021

Wire tapering with a centerless grinder!

This video shows one of our centerless grinders tapering a wire mandrel. This particular operation is grinding a 12" taper onto a .283" OTMB mandrel. For more information, visit www.westernsteelwire.c...

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Straighten and cut process...
Process December 3, 2021

Straighten and cut process...

This video shows one of our small to medium straighten and cut (S&C) machines. This particular machine S&C wire from .100" to .200", from 4" to 12' in length. The machine pulls wire off of a large wir...

1 min read Read More →

Dr. Timothy Allen Timmons

Steel industry insights, wire products, and industry news from Dr. Timothy Allen Timmons and Western Steel & Wire

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